Everything You Should Know About Compressed Air Receiver Tanks
If you work in an industrial setting, you’re most likely using compressed air to power many types of equipment. Compressed air can be an affordable and safe solution for a wide range of industrial applications, but it requires careful maintenance to keep it efficient and effective. One essential component of any compressed air system is a receiver tank, which can help regulate the flow, pressure, and quality of compressed air.
In this post, we’ll explore everything you should know about compressed air receiver tanks, including how they work, their benefits, and some best practices for maintenance and use.
What is a Compressed Air Receiver Tank?
A compressed air receiver tank works as a buffer or storage vessel for compressed air. It allows for a steady supply of compressed air to be available on demand while also providing a place for condensed moisture to collect and be drained away. A receiver tank can also regulate the pressure of compressed air, safeguarding machinery from excessive pressure. Receiver tanks are generally made of steel or aluminum and come in different sizes and shapes, depending on the specific applications.
Benefits of Compressed Air Receiver Tanks
One significant benefit of receiver tanks is improved efficiency and energy savings. By regulating the pressure and flow of compressed air, receiver tanks can help prevent pressure drops and surges, making equipment run more smoothly. Additionally, they can limit compressor cycling, reducing wear and extending the life of the compressor. Another benefit of receiver tanks is safety. They can act as a fail-safe device, preventing over-pressurization or blowing out of pipes or fittings, which can cause injuries or accidents in the workplace.
Best Practices for Receiver Tank Maintenance and Use
To ensure optimal performance and safety, it’s essential to properly maintain and use your compressed air receiver tanks.
Here are some best practices to follow:
- Regularly drain and inspect the receiver tank for rust, corrosion, or leaks.
- Check the level of moisture in the tank and drain it frequently.
- Keep the tank clean and free of debris, oil, or grease.
- Check the pressure relief valve, gauge, and other safety features and replace them if they’re worn or damaged.
- Avoid overloading the tank past its design pressure rating.
- Follow manufacturer’s guidelines for installation, use, and maintenance.
Common Issues with Receiver Tanks and How to Fix Them
Like any equipment, compressed air receiver tanks can experience issues and need repairs. Some common issues include leaks, corrosion, or damaged valves.
Here are some suggested solutions to these problems:
- If you notice a leak, locate the source and repair it.
- If you notice signs of rust or corrosion, remove the rust, clean the tank thoroughly, and repaint it to prevent further corrosion.
- If the valves or gauges are faulty, replace them with new parts.
Compressed air receiver tanks are a crucial part of any compressed air system, providing many benefits, from improved efficiency to added safety.
By following the best practices for maintenance and use, you can keep your receiver tanks working well and avoid any potential accidents or failures. Remember to check your tank frequently and replace any worn or damaged parts. With proper care, your compressed air receiver tank can work efficiently for years and help your industrial equipment run smoothly.